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broken clutch plate

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Bob1 View Drop Down
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    Posted: 15 Jun 2025 at 05:18
I have a really horrible noise coming from what thought was the gearbox but now I think it's coming from the clutch case I haven't taken the cover of yet I put the bike on a paddock stand and I can go up and down through the gears. would I still be able to change gear with a broken clutch plate.
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Bob1 View Drop Down
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Bob1 Quote  Post ReplyReply Direct Link To This Post Posted: 15 Jun 2025 at 05:23
forgot to say it's a gen 2 tuono
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Post Options Post Options   Thanks (0) Thanks(0)   Quote redratbike Quote  Post ReplyReply Direct Link To This Post Posted: 15 Jun 2025 at 10:24
It’s a 30 minute job crack the clutch cover open to have a look at all the parts 
(be careful you don’t break the diaphragm) 

It could be the pushrod  bearing breaking up which is common or any number of things 

Strip  the clutch out and check , also check the basket 

Video here of how to replace the bearing it’s easy 


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Bob1 View Drop Down
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Bob1 Quote  Post ReplyReply Direct Link To This Post Posted: 15 Jun 2025 at 15:34
thanks for that 
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Bob1 Quote  Post ReplyReply Direct Link To This Post Posted: 21 Jun 2025 at 16:04
I am struggling to get the clutch cover off all the bolts are out it starts to come off actually moves of the cases about 10 mm I can see behind it but it won't come of any further I have put a fair bit of pressure between the cover and the case but it won't come of what am I doing wrong 
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Stevex Quote  Post ReplyReply Direct Link To This Post Posted: 22 Jun 2025 at 15:38
The diaphragm is probably stuck to the cover. Go around the inside of the cover, carefully pulling the diaphragm off, being careful not to tear it. There is also the vacuum pipe connected to the cover, but I left this connected when I removed my cover.
People say I don't know Jack Sh1t; but I do, he lives next door.
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