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Engine running bit weird, how to proceed?

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ChrisIBK View Drop Down
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    Posted: 31 Aug 2025 at 17:57
Hi guys, with my recently acquired 2000 RSV I have encountered bit of a weirdness regarding the engine. Initially, it would idle high (ca 1900rpm) regardless of idle adjuster, it did have bit of a throttle hesitation sometimes. It would also sometimes misfire loudly. After fettling with the ECU trimpots (whose were set quite weirdly - set to center position), the  air screws at the throttlebody (front cyl 3.25 turns out, rear 1.5 turns -> adjusted them to 1.5 turns both with rear slightly less according to someone's hint ), this would now idle at the correct speed range and can be adjusted by the idle adjuster. It does still idle a bit rough ("stumbly"), but it does pick up throttle way more softly and not hesitant. The biggest problem is that it still misfires loudly quite often - just to be clear, it's not the nice big V twin burping when coasting which I wouldn't complain about at all, but the big randomly settibg off a gunshot/firecracker every five minutes when riding along at pretty steady throttle, as when going through residential roads.

Any ideas what would be a good thing to check and adjust next? I've basically used what I assume at "reset to default" adjustments, but could be very mistaken there.
Bike is an ME,
ECU is an A63 stock type, AFAICT pin 16 is still connected
Air filter is a K&N type,
Air inlet is the large 100mm
Muffler is stock right now but I'm waiting for a MIVV (the longer "oval" model, not the hooligan GP style) to arrive - guess I'll have to retune includubg pin16 at least, but I guess I should probably get it qorkibg right with the stock muffler first before chasibg my own tail, throwing the other muffler into the mix.

Cheers and thanks for any advice!
Chris


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Post Options Post Options   Thanks (0) Thanks(0)   Quote ChrisIBK Quote  Post ReplyReply Direct Link To This Post Posted: 31 Aug 2025 at 17:59
And sorry I can't type worth a damn on my phone :) sorry for typos and such
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Spoonz Quote  Post ReplyReply Direct Link To This Post Posted: 31 Aug 2025 at 19:38
Loud bangs usually indicate unburnt fuel in the exhaust. Either the bike is excessively rich or more likely you have a partial misfire. I would check all the obvious ignition related things, plugs, plug caps, ignition leads etc. fueling wise, it’s a lottery without a gas  analyser. I’ve always found it better to stagger the fueling using the trimmers and not the bleed screws to get the rear cylinder slightly richer. 
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Post Options Post Options   Thanks (0) Thanks(0)   Quote ChrisIBK Quote  Post ReplyReply Direct Link To This Post Posted: 01 Sep 2025 at 12:33
Originally posted by Spoonz Spoonz wrote:

Loud bangs usually indicate unburnt fuel in the exhaust. Either the bike is excessively rich or more likely you have a partial misfire. I would check all the obvious ignition related things, plugs, plug caps, ignition leads etc. fueling wise, it’s a lottery without a gas  analyser. I’ve always found it better to stagger the fueling using the trimmers and not the bleed screws to get the rear cylinder slightly richer. 


Hmm I don't think it's excessively rich - doesn't smell like it, but it could be leaning towards rich in some parts of the operation. Was under the impression that would prevent misfires - carb way of thinking, guess I need to adjust my thinking to EFI. Will try setting the bleed screws to even 1.5-2.0 turns out (bit leaner all round) and adjust the trim pots. 
Ah, and I'll check if I didn't move the idle point/TPS reference by accident - as I was lowering the idle by adjuster to get it to 1300rpm I think I'm now probably slightly out of adjustment - perhaps if the ECU thinks the TPS is at "closed-er than fully closed", so while dropping the throttle during shifts this might shake it up a bit?
Also, I'll go through the ignition system diagnostics in the manual, any known pitfalls that aren't in there (coils that overheat/connections that fail when the bike is hot etc.)? 

Speaking of freaking off the ECU, here's another brainfart I just had - I remember from yesterday's ride that it once definitely banged just as I was passing through a depression. That could of course mean, a lose connection that gets briefly thrown off from the physical bounce, not from a specific problem in the electronics - or even more imaginable, one of the ignition-interrupting circuits...




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Post Options Post Options   Thanks (0) Thanks(0)   Quote Bladerunner919 Quote  Post ReplyReply Direct Link To This Post Posted: 01 Sep 2025 at 18:51
Originally posted by ChrisIBK ChrisIBK wrote:

Speaking of freaking off the ECU, here's another brainfart I just had - I remember from yesterday's ride that it once definitely banged just as I was passing through a depression. That could of course mean, a lose connection that gets briefly thrown off from the physical bounce, not from a specific problem in the electronics - or even more imaginable, one of the ignition-interrupting circuits...


I had a Honda Blackbird that would throw an engine light intermittently, but with no impact on how it ran. I was about to start checking all the wiring to the various sensors and realised that the rubber/elasticated strap that hold the ecu in place was broken. On a hunch I cable-tied it in place and never had another problem. Seemed that the odd pothole was causing it to to be rattled enough to set an engine light. 

So, making sure everything is firmly where it should be is not a bad place to start.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote ChrisIBK Quote  Post ReplyReply Direct Link To This Post Posted: 02 Sep 2025 at 08:51
Originally posted by Bladerunner919 Bladerunner919 wrote:

I had a Honda Blackbird that would throw an engine light intermittently, but with no impact on how it ran. I was about to start checking all the wiring to the various sensors and realised that the rubber/elasticated strap that hold the ecu in place was broken. On a hunch I cable-tied it in place and never had another problem. Seemed that the odd pothole was causing it to to be rattled enough to set an engine light. 

So, making sure everything is firmly where it should be is not a bad place to start.


True, I did take out the ECU from it's "cradle" (where it's vaguely held in position by means of rudder lid) to set the trim pots. I'm not all that impressed with how well it's held in place. Might be useful for a test to tie or tape it to the underframe, and also secure the wiring going there a bit better. Didn't get to work on the bike yesterday, let's hope I find the evening time before the weekend (big family party coming up).

After a bit of thinking, I do have another candidate though - the kill switch does act a bit weird itself; I usually stop my bikes using the kill switch to make that a habit for emergencies (and to keep the lights on when briefly stopping next to the road), but with this I don't - soon after purchase I had a situation where the bike wouldn't start up again, until I re-toggled the kill switch - so I guess it could be slightly corroded/worn, enough to get a bad connection when vibrating/shaken; at any rate, it might benefit from a bit of contact spray to the internals and connectors, like many 25 year old components do. But in general, I think I'll go for the stupid option for diagnosis first - hotwire the kill switch, kick stand switch and crash sensor right at their connectors, go for a ride, see if it still misfires. If not, remove the jumper wires until it does, and repair/replace that switch.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Stevex Quote  Post ReplyReply Direct Link To This Post Posted: 04 Sep 2025 at 12:46
The ECU sits in a open rubber box which is bolted to the frame so it should be secure enough, but yes, the rubber lid leaves a bit to be desired.
Have you checked the small diameter hoses on the throttle bodies? If theyre original they may have split.
If you're 'upgrading' the end can have you thought about a modded collector to go with it and an FR100 / FR200 chip?
People say I don't know Jack Sh1t; but I do, he lives next door.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote ChrisIBK Quote  Post ReplyReply Direct Link To This Post Posted: 18 Sep 2025 at 13:29
Ok my Mivv oval carbon can (not the GP shorties that steal power and ruin all relationships with your neighbours) arrived and I did hook up my old throttle sync guages to the engine to get a proper starting point. On my 2000 model year ME, the front cyl is not a problem as it has it's own bung, unused with a cap; but for the rear I had to unhook the fuel pressure regulator (next to the tiny tube connecting both throttle bodies and going to the intake pressure sensor), which meant I only kept it running for a little bit. I also checked it with the pressure sensor disconnected electrically as I found suggested in some , didn't make a difference to the pressures in the throttle body (unsurprisingly). 

Anyways, I ended up with somewhat surprising settings - front at ~1.5 turns out, rear at like 2.5 turns to get it to around 0.3bar vacuum as per the manual... Is that reason for concern in any sense? The throttle response is definitely much improved.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Spoonz Quote  Post ReplyReply Direct Link To This Post Posted: 18 Sep 2025 at 16:34
I always took the rear cylinder vac from the line to the clutch diaphragm. That way you’re also eliminating it from the circuit whilst setting. I can’t remember exactly how the bleed screws ended up but I don’t recall big differences between the 2. Once your off idle the bleed screws are largely irrelevant, so wouldn’t expect that much change in general running hence why co readings take precedent over vac. The ecu trimmers will effect low to 1/3 ish fueling and above that is map determined. 
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Post Options Post Options   Thanks (0) Thanks(0)   Quote ChrisIBK Quote  Post ReplyReply Direct Link To This Post Posted: 19 Sep 2025 at 07:59
ah ok that is probably a better idea - I just had no fitting replacement clamp at hand and the cramp style clamp that's on that line looked a bit single-use... yesterday I double-checked (reversing the measurement) and it does seem to be in sync the way it's set. is there a known good way to set the trim pots with a CO meter/EGA - on a carb I'd set the mixture by lowering the idle and trying to find a setting for the mixture screw that slightly raises the idle, and then lower it again using the idle screw, basically trying to get it to still idle with increasingly lower idle-screw settings - does something like that work on those trim pots? Anything (sensors etc.) one should disconnect for that?
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Spoonz Quote  Post ReplyReply Direct Link To This Post Posted: 19 Sep 2025 at 10:08
A CO meter is the best way but you would need take off pipes for the exhaust headers as the collector merges both cylinders. You can definitely hear a sweet spot when it’s right so it is possible to get it somewhere close but the trimmers a very sensitive so smal increments. The general consensus is to run the rear cylinder a little bit richer as it runs hotter than the front cylinder. Also don’t adjust if the bike gets hot enough for the fans to kick in as the ecu can richen the mixture to aide cooling. No sensors need unplugging. 
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Post Options Post Options   Thanks (0) Thanks(0)   Quote ChrisIBK Quote  Post ReplyReply Direct Link To This Post Posted: 21 Sep 2025 at 16:34
Ok thanks to your help today I re-synced using the correct line (with a significant change - weird how the bike also ran good with the completely different setup...?) and did a bit of testing when riding - I now ended up with the settings about like this: Air screws, fr/r 1.5/0.75, Pots at like 9o'clock with the left pot (= rear I take it) a bit more clockwise, like at 9:30/10:00. The bike pulls SIGNIFICANTLY stronger at 3-5k rpm, and sounds deeper, really good response. It falls into a slow-pulsing, pretty regular idle. Think I'm fairly close to ideal settings, even though I set the pots when the bike was hot already, but I didn't adjust by ear but just experimented with small steps - the 12 o'clock starting point was probably way too rich for both. I did go even leaner and felt the bike was pulling probably even stronger, but it also became a bit harsh and janky when at cruising throttle. Let's see how it runs the next time from cold.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Fazer Fail Quote  Post ReplyReply Direct Link To This Post Posted: 21 Sep 2025 at 18:35
interesting checked my trim pots they are at 12 o'clock for the left side as you look at and about 1 o'clock for the right will check what the bleed screws are set at.

I feel mine is too rich the plugs were black and sooty, the throttle bodies were sooty and smells of fuel.

Have since swapped throttle bodies seems much better but still rich

Mine is 2001 Falco so may be different but interesting to read your experience, i also am more a carb person so still learning this type of FI. 
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Post Options Post Options   Thanks (0) Thanks(0)   Quote ChrisIBK Quote  Post ReplyReply Direct Link To This Post Posted: 21 Sep 2025 at 21:08
Yes have a go at it I'd say - it's a bit more complicated to set good idle I think than on a carb (with accessible mixture screws, that is - oh how much I hated setting that on an SV650 where the screws are pointing towards each other, at odd angles, in the small space between the carbs, where three other lines are in the way), but well worth it. 

The difference in road driving between really small turns of the trim pots with a screwdriver was absolutely noticeable. Perhaps some with more experience on these bikes can still clear it up for us late-coming newbies: I'm assuming that both trim pots running exactly the same will result in roughly the same mixture - as in, on a leak-free engine (sprayed it liberally with starter fluid to find vacuum leaks, as I always do with a bike that idles bad) if they're both set to x, both cylinders will have roughly mixture y for a given rpm/throttle setting - correct? As in, a proper setup with the air screws in the right area probably won't end up with one pointing at 10 o'clock and the other at 3 o'clock, right? right?

So with that assumption in mind, I started at 12 o'clock, drove it to my regular local testing road, the bike was fully warmed up by then, 84°C on the water. There I set it to 11 o'clock and noticed that somewhat improved the response at 3-5k especially from what I felt on the way there. Went to 10 o'clock both, then 9 o'clock both, both improving that section and the pick-up alround, then even something below horizontal close to fully counterclockwise, like 8 o'clock which still pulled strong (perhaps even strongest) but it felt a bit "metallic" and "harsh" in response, aka too lean for my taste - so I went back a step on both and added a bit of safety-richness to the rear (left pot) for thermals as suggested by Spoonz (and several other posts as I remember).

Tip: it definitely helped me to control and remember what I did, to record right into the pots with my phone, taking a video with light enabled. Nothing like getting a visual "yes that's the way it's pointing" to confirm what you think you're doing at the end of a screwdriver (at least if like me you're a bit hamfisted when it comes to those and you need to go back and forth).
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Post Options Post Options   Thanks (0) Thanks(0)   Quote ChrisIBK Quote  Post ReplyReply Direct Link To This Post Posted: 21 Sep 2025 at 21:19
*sprayed it liberally with starter spray, that is. Not planning to have an Aprilia-flavoured bbq. 

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Post Options Post Options   Thanks (0) Thanks(0)   Quote Spoonz Quote  Post ReplyReply Direct Link To This Post Posted: 21 Sep 2025 at 22:59
The ecu trimmers just adjust injector time. So in theory if set the same then fueling should be the same, assuming everything else being equal. 


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Post Options Post Options   Thanks (0) Thanks(0)   Quote Fazer Fail Quote  Post ReplyReply Direct Link To This Post Posted: 22 Sep 2025 at 09:14
Again forgive my lack of understanding the trim pots adjust injector time ie how long they are open hence how much fuel they deliver, presume this is across the full rev range? So in effect this is used to set the air fuel mixture?

The air bleed screws then thinking in carb logic that is what i would have thought adjusted the air fuel mixture, but thinking about it this would this only affect idle or throughout the rev range?

A learning curve for sure


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Post Options Post Options   Thanks (0) Thanks(0)   Quote ChrisIBK Quote  Post ReplyReply Direct Link To This Post Posted: 22 Sep 2025 at 09:42
Yes same for me - I think by now (and please, someone correct me if that is not quite right!), the throttlebody screws are acting bit like a mix between a throttle offset, allowing to balance load between the cylinders at idle (allowing in more or less air), but also have a general "lean/rich" influence ONLY at idle rpms, with the trim pots providing a general mixture setting that affects everything else, but is most noticeable at low-mid rpms. I found the diagram of someone measuring such an engine on a dyno with an a/f measurement, switching between his normal trimpot settings, fully ccw and fully cw - and the trim pots indeed worked completely linear across the rpm range, creating a +/- x air-fuel-ratio offset across the board! (wonderful IMO - no more "yes that flat spot at 6k rpm could be fixed by a bigger main and setting the needle one click further out and the mixture slightly too rich, or by just clicking the needle further in and living with another flat spot at 4k rpms). The area where you see most differences in power output is below 7k indeed, but the mixture definitely gets applied across the entire rpm range!


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Post Options Post Options   Thanks (0) Thanks(0)   Quote ChrisIBK Quote  Post ReplyReply Direct Link To This Post Posted: 22 Sep 2025 at 09:45
PS: That was with the Evo exhaust kit EPROM - it's far from safe to deduce that is the case for every other eprom, with or without pin16 cut...
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Post Options Post Options   Thanks (1) Thanks(1)   Quote Spoonz Quote  Post ReplyReply Direct Link To This Post Posted: 22 Sep 2025 at 10:25
Chris your assumption re injector duration etc are correct. The trim pots will bias the injector timing +/- across the rev range in theory. But if adjusted correctly will have minimal effect as revs/throttle increase. Eg. The offset might be 10% of the total injector time at idle but 0.1% at 7k rom at WOT.  The bypass screws just determine the amount of air bypassing the butterflies when they are closed. If your idle is raised via the idle adjustment screw then the butterflies will already be open a little bit making the bypass screws less effective at setting idle. 

None of the above applies to a gen2 rsv which has a totally different setup. 

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Post Options Post Options   Thanks (0) Thanks(0)   Quote ChrisIBK Quote  Post ReplyReply Direct Link To This Post Posted: 22 Sep 2025 at 13:12
Thanks for the confirmation! I'd have thought though if the injector-active time is simply modified by a multiplier (as in, say, a setting corresponding to "active 95% of normal time") then it would affect every rpm the same - that's basically 95% of fuel at 3k, 95% of fuel at 10k... that's what I'm getting from that dyno experiment I've linked, but like I said - that's with the evo racing Eprom, it might very well be not what's happening on mine (A63 standard chip, with disconnected Pin16).
I'd be surprised if the effect on my bike was a limited as shown here, I felt a night-and-day difference in the response for low-mid rpms between 9 and 12 o'clock, on his chip there was barely any disadvantage power-wise from his actual setup to turning the knobs to fully rich.
On a related sidenote, I'm starting to wonder more and more how the guys back in the day worked with these chips to optimize the setup - perhaps someone knows, is there any kind of detailled ECU documentation available (for tuners that would obviously include correction table locations, units, working order and logic of applied corrections...)? Don't have an eprom-reader available at the moment, otherwise I'd have read that thing already to clear up a few things.
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Post Options Post Options   Thanks (1) Thanks(1)   Quote Spoonz Quote  Post ReplyReply Direct Link To This Post Posted: 22 Sep 2025 at 14:53
I get what your saying but ill try and explain why its less simple.. The ecu will adjust injector duration with revs etc as part of its mapping. In the case of the rsv, the map is 2 stage with the basic map just using rpm and throttle position as inputs. That map is active across 100% of the rev range. The second map uses additional inputs such as manifold pressure and air temp etc but is only active at certain throttle/rpm/load. It will overlay the basic map to modify it for cold, altitude etc. 
if you take out any other variables the trimmers will have approximately the affect shown below on fueling. 



To put some of that in context, you have to make a mid throttle difference of about 1.5% to change  0.01 lambda. Now bear in mind the overlay map will see and modify accordingly against some of the changes adjusting the trimmers makes, means in reality the change is negligible. 
A third party eeprom could throw things somewhat as they will probably alter ( increase ) injector time and maybe alter the overlay duration etc over stock so the % will alter according 
Below is the map config. 




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Post Options Post Options   Thanks (0) Thanks(0)   Quote ChrisIBK Quote  Post ReplyReply Direct Link To This Post Posted: 22 Sep 2025 at 16:27
Haha perfect, thank you so much! I hope you're not bothered too much by my asking, if so please tell me to read a book or so :). 

So if I look at the mapping diagram and read that the D/J map is almost 100% active in low load, whereas the the Alpha/n becomes predominant in power delivery -  that sounds like the trimpots are only present in the D/J, right? Now I'm not perfectly clear on the terminology, but I'd have guessed Alpha/n was the basemap, only taking in throttle position and rpms, right?
Again I had a bit of a misunderstanding looking at the tables - the mentioned percentage for adjustment given as a total would confirm my initial suspicion that there was a (decreasing with rpm) effect across the range, but I guess the time tables can't quite mean the actual average/base injection times - I'd expect port injection to be using something like 80% injector active time for wide-open-throttle at high rpms, and the 2.2ms at 9100rpm mentioned here only come to around 17% of the 13.2ms cycle = 720° crank revolution at 9100rpm; like I said, the 80% duty cycle at WOT assumption means these injectors will typically be open at that rpm for more like 10ms - so with that in mind I think I get what you're saying - the adjustment range at that setting given as +/- 0.07ms, if that is the range we have in our trimpot, we're indeed not having much of an effect - and I take it we're also very much out of the d/j table at that point.


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Post Options Post Options   Thanks (1) Thanks(1)   Quote Spoonz Quote  Post ReplyReply Direct Link To This Post Posted: 22 Sep 2025 at 17:12
D/J is the base map with only 2 input parameters and will be altered by trim base settings.  Under load/rpm etc you get a combination of both map stages so although the trimmers will still have an effect, it’s reduced as the overlay map modifies the base fueling. The picture doesn’t make that particularly clear.  From what I gather from the technical training docs, after all the environment variables are calculated by the ecu, and summed with the total input variables,  a trim figure is produced. 1 being no change +1 richer etc, many times a second.  Taken to extremes but if you started your cold bike below sea level  in say -10 degrees c, the cumulative correction to the base map would be over 50%

Not specific to the Rsv but I think I read somewhere that injector trim won’t have much if any effect over 80% duty cycle due to fuel pressure/injector limitations in stock setups. if say your trimmers are set at +5% over stock at idle, that’s 5% less duration to play with at higher rpm which would be counter productive to Peak power. So you set the base trim to where it’s position has maximum overall benefit. 

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Post Options Post Options   Thanks (0) Thanks(0)   Quote ChrisIBK Quote  Post ReplyReply Direct Link To This Post Posted: 23 Sep 2025 at 10:42
ok great, I think I'm getting somewhere here and do get a feeling that the trimmers are mostly relevant to changes in throttle (as when going from cruise to fully open) at those rpms, which would sort of explain why I noticed such a clear change when doing exactly that.

So I also deduce that post with the afr was indeed due to it being a different chip, on whatever gen RSV... and I'm sure it could be applied like that in every chip (the eprom should after all not only control maps, but the actual working logic of the ECU, apart from some lower level functions), but for the stock chips I can imagine why they wouldn't do that - "have you played around with your trimmers, setting your afr to 20 by any chance before you burnt that hole in the piston?" "No of course not. Look, they're all at stock position now!" 
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Post Options Post Options   Thanks (0) Thanks(0)   Quote redratbike Quote  Post ReplyReply Direct Link To This Post Posted: 23 Sep 2025 at 18:29
Without getting too techy

Some chips have trim pots activated some don’t just make you think some more 

From gabro

Initially the very first RSV (1998 eprom labeled sport 854) had the trim pots activated, they lost function in '00 (eprom A63)...


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Post Options Post Options   Thanks (0) Thanks(0)   Quote redratbike Quote  Post ReplyReply Direct Link To This Post Posted: 23 Sep 2025 at 18:30
Originally posted by redratbike redratbike wrote:

Without getting too tech 
Some chips have trim pots activated some don’t 

From gabro

Initially the very first RSV (1998 eprom labeled sport 854) had the trim pots activated, they lost function in '00 (eprom A63)...


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ChrisIBK View Drop Down
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Post Options Post Options   Thanks (0) Thanks(0)   Quote ChrisIBK Quote  Post ReplyReply Direct Link To This Post Posted: 23 Sep 2025 at 19:51
Haha so you mean I'm just placebo-tuning in my head (on my ECU there is definitely a label A63)? Would be too funny actually... now I totally agree that it doesn't make much difference to the idle at all, but the response definitely seems to change with the setting. I'll record it tomorrow if time and weather permits.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Fazer Fail Quote  Post ReplyReply Direct Link To This Post Posted: 23 Sep 2025 at 22:56
Brilliant info thanks all, so if my bike has an A63 EPROM  the trim pots do nothing, in this case should I use the air bleed screws to adjust as mine is definitely too rich not measured the afr yet no gauges and wideband wont fit the bosses on the oem downpipes. Investigating how I make up a rig via the tail pipe without getting air sucked back in , being a Falco at least has twin pipes so in effect is like testing each cylinder. 
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Spoonz Quote  Post ReplyReply Direct Link To This Post Posted: 23 Sep 2025 at 23:18
You only have the option of the bleed screws if your trimmers are disabled. If you adjust the trimmers you will notice an engine tone change if enabled. Don't expect the bleed screws to make significant changes if the bike is generally a bit rich. Quite common for a mate or even your own nose to tell you your exhaust gasses stink of fuel.  
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